Talc is a soft, platy magnesium silicate mineral widely used as a filler and rheology modifier in composite formulations. Its layered structure and lubricious surface allow it to impart excellent flow control, surface smoothness, and easy sanding in a variety of resin systems — especially in fairing compounds, surface coatings, and gelcoat repairs.
Improved Sandability
Talc increases surface hardness while remaining easy to sand due to its low Mohs hardness (1), making it a go-to filler for body fillers and fairing pastes
Enhanced Flow & Lubricity
Its plate-like structure promotes smooth, spreadable paste consistency without significantly increasing viscosity
Barrier Properties & Crack Resistance
Talc can increase stiffness, reduce shrinkage, and improve resistance to moisture and chemical ingress via a tortuous path mechanism
Compatibility
Compatible with epoxy, polyester, and vinyl ester systems — commonly added at 2 parts talc to 1 part resin by volume for fairing compounds
Pigment Loading: 2:1 talc to resin by volume yields a smooth, semi-paste consistency ideal for filling and fairing
Particle Size: Generally ranges from 0.5 to 20 μm, with a platy morphology enhancing flow and reinforcing barriers
Density: ~2.7–2.8 g/cm³; Mohs hardness: 1 — making it soft yet effective in creating sandable surfaces
Fairing & Repair Pastes: Used extensively in gelcoat repair kits and surface fairing compounds for its ease of mixing and finishing.
Surface Coatings & Primers: Adds lubricity, reduces crawling, and enhances brushability in coatings.
Composite Lamination: As a mild reinforcement and filler in body fillers, gap-filling pastes, and structural bonding systems — ideal for vertical or curved surfaces.
Dust Control: As with all fine powders, use appropriate respiratory protection and local exhaust ventilation during mixing.
Non-Hazardous: Inert mineral; generally regarded as safe for use in industrial composite applications when handled properly.
With its balanced combination of affordability, workability, and surface finish benefits, talc remains a classic go-to additive for improving fairing, flow, and sanding properties in composite systems.